General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
1. cylinder position
Opposite of the power-output end.
Compression pressure
new engine
11,00 - 14,00
bar
Compression pressure
7,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
0,90 - 2,40
bar
Test temperature 80° C
Maximum deformation of cylinder head
Cooling system
Cooling system pressure (radiator cap opening pressure)
Fuel system
Fuel system in general
Mixture processing designation
System pressure
Preliminary feed pump
4,00 - 7,00
bar
Exhaust gas test values
General exhaust-gas-relevant values
Exhaust gas recirculation
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1ZM
22,00
mm
Front axle brake disc thickness
PR. - number 1ZQ
22,00
mm
Front axle brake disc thickness
PR. - number 1ZE
25,00
mm
Front axle brake disc thickness
PR. - number 1ZP
25,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZM
19,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZQ
19,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZE
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZP
22,00
mm
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
12,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1ZM
280,00
mm
Front axle brake disc diameter
PR. - number 1ZQ
280,00
mm
Front axle brake disc diameter
PR. - number 1ZE
288,00
mm
Front axle brake disc diameter
PR. - number 1ZP
288,00
mm
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 502 00
0W-30, 0W-40, 5W-30, 5W-40, 10W-40
Engine oil viscosity
VW 504 00
SAE 0W-30|SAE 5W-30
Engine oil specification
with fixed maintenance interval
VW 502 00
Engine oil specification
with flexible maintenance interval
VW 504 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manufacturer's specification 6,9 - 7,2 litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
Gearbox 02Q
G 052 512 A2
Original oil
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning system oil
Denso compressor
80 - 100
cm³
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Lighting
Front light sources
Low beam
with halogen headlamp
H4 12V 60/55W P43t
Low beam
with bi-xenon
D8S 85V 25W PK32D-1
High beam
with halogen headlamp
H4 12V 60/55W P43t
High beam
with bi-xenon
D8S 85V 25W PK32D-1
Daytime running light
with halogen headlamp
W21/5W 12V 21/5W W3x16q
Daytime running light
with bi-xenon
LED
Original part
Parking light
with halogen headlamp
W21/5W 12V 21/5W W3x16q
Parking light
with bi-xenon
LED
Original part
Fog lamps
R-LINE model
HB4 12V 51W P22d
Front direction indicator
Rear light sources
Tail light
Taillight/brake light
W21/5W 12V 21/5W W3x16q
Stop lamp
Taillight/brake light
W21/5W 12V 21/5W W3x16q
License plate light
Version 1
W5W 12V 5W W2,1x9,5d
License plate light
Version 2
LED
Original part
Internal light sources
Change intervals
For service data
Air filter change interval
every 90.000 km / 6 years
Spark plug change interval
every 60.000 km / 4 years
Brake fluid change interval
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Gear oil filter change interval
Interior filter change interval
every 60.000 km / 2 years
Extra work with inspection service
first in 60.000 km / 3 years, and then every 60.000 km / 2 years