General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Compression pressure
new engine
25,00 - 31,00
bar
Difference max. 5 bar
Minimum engine oil pressure when idling
0,80
bar
Test temperature 80° C
Maximum deformation of cylinder head
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,66 x 842
Accessory drive belt size
with air-conditioning
21,66 x 1141
Fuel system
Fuel system in general
Mixture processing designation
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Behind the fuse box cover.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
5300 - 5500
1/min
from 60° C engine oil temperature 10 gas impulses
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
with backing plate
16,90
mm
Front axle brake lining thickness wear limit
with backing plate
7,00
mm
Rear axle brake lining thickness wear limit
with backing plate
7,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Consumables
Filling quantities and specifications
Manual gearbox oil specification
Gearbox 02R
API GL4 SAE 75W
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Delphi compressor
100 - 120
cm³
Air-conditioning system oil
Compressor Denso 6SEU14
70 - 90
cm³
Air-conditioning system oil
1K0 820 859 P, Denso compressor
80 - 100
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Delphi compressor
G 052 154 A2|G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
with single headlamp
H4 12V 60/55W P43t
Low beam
with double headlamp
H7 12V 55W PX26d
Low beam
with bi-xenon
D1S 85V 35W PK32d-2
High beam
with single headlamp
H4 12V 60/55W P43t
High beam
with double headlamp
H7 12V 55W PX26d
High beam
with bi-xenon
D1S 85V 35W PK32d-2
Daytime running light
up to 2012, with bi-xenon
P21W 12V 21W BA15s
Daytime running light
from 2013, with bi-xenon
LED
Original part
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Fog lamps
up to 2012
HB4 12V 51W P22d
Fog lamps
from 2013
H8 12V 35W PGJ19-1
Front direction indicator
Rear light sources
Tail light
Taillight with bulbs
P21/5W 12V 21/5W BAY15d
Tail light
Tail light with light-emitting diodes
LED
Original part
Stop lamp
Taillight with bulbs
P21/5W 12V 21/5W BAY15d
Stop lamp
Tail light with light-emitting diodes
LED
Original part
Back-up lamp
Taillight with bulbs
R10W 12V 10W BA15s
Back-up lamp
Tail light with light-emitting diodes
W16W 12V 16W W2,1x9,5d
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
up to 2009
every 180.000 km
Engine control toothed belt change interval
from 2010
every 210.000 km
Engine control unit tensioning roller change interval
up to 2009
every 360.000 km
Engine control unit tensioning roller change interval
from 2010
every 210.000 km
Air filter change interval
up to 2010
every 60.000 km / 4 years
Air filter change interval
from 2011
every 90.000 km / 6 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
after 3 years for the first time, then every 2 years
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval
Particle filter test interval
up to 2009
first time at 150.000 km,, then every 30.000 km
Particle filter test interval
from 2010
first time at 180.000 km, then every 30.000 km