General data
General basic values
Speed at maximum performance
Speed at maximum performance
Speed at maximum performance
Speed at maximum performance
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
12°-/42°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
38°-/8°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
7,50 - 14,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
1,50
bar
Test temperature 80° C
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,36 x 1760
Accessory drive belt size
with air-conditioning
21,36 x 1882
Ignition system
Ignition system values
Maximum ignition cable resistance
Spark plugs/glow plugs NGK
Secondary resistance ignition coil
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
System pressure
with reduced pressure
3,20 - 3,80
bar
at idle speed
System pressure
without reduced pressure
3,80 - 4,20
bar
at idle speed
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Engine AGA
670 - 850
1/min
Idling speed with manual gearbox
Engine ALF
670 - 850
1/min
Idling speed with manual gearbox
Engine AML
670 - 770
1/min
Idling speed with manual gearbox
Engine APS
650 - 770
1/min
Idling speed with manual gearbox
Engine ARJ
650 - 770
1/min
Idling speed with automatic gearbox
Engine AGA
670 - 850
1/min
Idling speed with automatic gearbox
Engine ALF
670 - 850
1/min
Idling speed with automatic gearbox
Engine AML
670 - 770
1/min
Idling speed with automatic gearbox
Engine APS
650 - 770
1/min
Idling speed with automatic gearbox
Engine ARJ
650 - 770
1/min
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Maximum HC content at idling
Petrol conditioning speed
Lambda sensor design
Engine AML
Jump type lambda sensor
Voltage swing at test speed
Test speed for lambda sensor signal
Engine AML
670 - 770
1/min
Speed for disturbance variable
Engine AGA
570 - 950
1/min
Speed for disturbance variable
Engine ALF
570 - 950
1/min
Speed for disturbance variable
Engine APS
550 - 870
1/min
Speed for disturbance variable
Engine ARJ
550 - 870
1/min
Alternative procedure
Read out error log of the control unit
Brake system
Brake dimensions
Front axle brake disc thickness
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
25,00
mm
Front axle brake disc thickness
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
25,00
mm
Front axle brake disc thickness
Brake caliper FNR-G60, PR. - number 1LA, PR. - number 1LG
30,00
mm
Front axle brake disc thickness
Brake caliper HP2, PR. - number 1LX, PR. - number T7Z
30,00
mm
Front axle brake disc thickness wear limit
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
23,00
mm
Front axle brake disc thickness wear limit
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
23,00
mm
Front axle brake disc thickness wear limit
Brake caliper FNR-G60, PR. - number 1LA, PR. - number 1LG
28,00
mm
Front axle brake disc thickness wear limit
Brake caliper HP2, PR. - number 1LX, PR. - number T7Z
28,00
mm
Rear axle brake disc thickness
Rear axle brake disc thickness
Internally ventilated brake discs
22,00
mm
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Internally ventilated brake discs
20,00
mm
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
12,00
mm
Front axle brake lining thickness wear limit
with backing plate
7,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
288,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
312,00
mm
Front axle brake disc diameter
Brake caliper FNR-G60, PR. - number 1LA, PR. - number 1LG
321,00
mm
Front axle brake disc diameter
Brake caliper HP2, PR. - number 1LX, PR. - number T7Z
321,00
mm
Rear axle brake disc diameter
Brake caliper C38, PR. - number 1KD
245,00
mm
Rear axle brake disc diameter
Brake caliper C43, PR. - number 1KE
255,00
mm
Rear axle brake disc diameter
Brake caliper C43, PR. - number 1KE, Internally ventilated brake discs
269,00
mm
Rear axle brake disc diameter
Brake caliper C43, PR. - number 1KZ
355,00
mm
Front axle brake piston diameter
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
57,00
mm
Front axle brake piston diameter
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
57,00
mm
Front axle brake piston diameter
Brake caliper FNR-G60, PR. - number 1LA, PR. - number 1LG
60,00
mm
Front axle brake piston diameter
Brake caliper HP2, PR. - number 1LX, PR. - number T7Z
42,80
mm
Rear axle brake piston diameter
Brake caliper C38
36,00
mm
Rear axle brake piston diameter
Brake caliper C43
40,80
mm
Rear axle brake piston diameter
Brake caliper C43, PR. - number 1KZ
41,00
mm
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
Crankshaft sensor resistance
Injection valve resistance
Engine AGA
13,00 - 18,00
Ohm
at 20°C
Injection valve resistance
Engine ALF
13,00 - 18,00
Ohm
at 20°C
Injection valve resistance
Engine AMM
13,50 - 15,50
Ohm
at 20°C
Injection valve resistance
Engine APS
13,50 - 15,50
Ohm
at 20°C
Injection valve resistance
Engine ARJ
13,50 - 15,50
Ohm
at 20°C
General electrical system
Battery cold test current
380
Ampere
to DIN standard
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 500 00
0W-40, 5W-30, 10W-40
Engine oil viscosity
VW 501 01
SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 5W-50|SAE 10W-40|SAE 10W-60|SAE 15W-40
Engine oil viscosity
VW 502 00
SAE 0W-30|SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 10W-40
Engine oil viscosity
VW 503 00
SAE 0W-30|SAE 5W-30
Engine oil specification
VW 500 00|VW 501 01|VW 502 00
Manual gearbox oil
with 5-speed gearbox, Gearbox 01A
2,75
litres
Manual gearbox oil specification
with 5-speed gearbox, Gearbox 01A
G 052 911 A2
Original oil
Automatic gearbox oil
5 gear 01V, New filling
9,00
litres
Automatic gearbox oil
5 gear 01V, Amount to change
3,00
litres
Specified by manufacturer 2,60 - 3,00 litres
Automatic gearbox oil specification
5 gear 01V
G 052 162 A2
Original oil
Front axle differential oil
Front axle oil specification
5 gear 01V
G 052 145 A1
Original oil
Rear axle differential oil
Rear axle oil specification
G 052 145 A1
Original oil
Transfer case specification
5 gear 01V
G 052 145 A1
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
from 1997/11, up to 1998/07
850 - 900
Gram
Air-conditioning system refrigerant
from 1998/08, up to 1999/03
750 - 800
Gram
Air-conditioning system refrigerant
from 1999/04, up to 2001/04
650 - 700
Gram
Air-conditioning system refrigerant
from 2001/05
550 - 600
Gram
Air-conditioning system refrigerant
up to 1997/10
800 - 850
Gram
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor with magnetic clutch
250 - 300
cm³
Air-conditioning system oil
Air-conditioning compressor with control valve
220 - 240
cm³
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
up to 2001, with halogen headlamp
H1 12V 55W P14,5s
Low beam
from 2002, with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
H7 12V 55W PX26d Longlife
Parking light
Version 1
W5W 12V 5W W2,1x9,5d Longlife
Parking light
Version 2
W5W 12V 5W W2,1x9,5d blue
Fog lamps
up to 2001
H3 12V 55W PK22s
Fog lamps
from 2002
H7 12V 55W PX26d
Front direction indicator
Version 1
PY21W 12V 21W BAU15s yellow
Front direction indicator
Version 2
PY21W 12V 21W BAU15s interference
Side direction indicator
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
from 2000
every 120.000 km
Engine control toothed belt change interval
up to 1999
every 120.000 km / 5 years
Engine control toothed belt test mode
not prescribed by the manufacturer
Accessory drive belt change interval
Air filter change interval
Fuel filter change interval
not prescribed by the manufacturer
Spark plug change interval
every 60.000 km / 6 years
Brake fluid change interval
Engine oil and filter change interval
during each service according to interval display
Battery emergency call system change interval
Interior filter change interval