General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
1. cylinder position
Opposite of the power-output end.
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Exhaust gas recirculation
Diagnostic socket location
Behind the fuse box cover.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
5200 - 5600
1/min
from 60° C engine oil temperature 10 gas impulses
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake drum diameter
with drum brake
200,00
mm
Rear axle brake drum diameter wear limit
with drum brake
201,00
mm
Front axle brake lining thickness
with backing plate
18,60
mm
Rear axle brake lining thickness
with drum brake, without backing plate
5,00
mm
Rear axle brake lining thickness
with backing plate, with disc brake
16,90
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
with drum brake, without backing plate
2,20
mm
Rear axle brake lining thickness wear limit
with disc brake, without backing plate
2,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
with disc brake
230,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Wheel brake cylinder diameter
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Manual gearbox oil specification
Gearbox 02R
G 060 726 A2
Original oil
Power steering oil
with electro-hydraulic servo steering
0,80
litres
Power steering oil specification
with electro-hydraulic servo steering
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
6Q0 820 808, Denso compressor
70 - 90
cm³
Air-conditioning system oil
1K0 820 808 A, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 T, Denso compressor
80 - 100
cm³
Air-conditioning system oil
Delphi compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Delphi compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with single headlamp
H4 12V 60/55W P43t
Low beam
with BI halogen headlamp
H7 12V 55W PX26d
High beam
with single headlamp
H4 12V 60/55W P43t
High beam
with BI halogen headlamp
H7 12V 55W PX26d
Daytime running light
RS model
LED
Original part
Daytime running light
SCOUT model
LED
Original part
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Fog lamps
RS model
HB4 12V 51W P22d
Fog lamps
SCOUT model
HB4 12V 51W P22d
Front direction indicator
PY21W 12V 21W BAU15s yellow
Side direction indicator
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
Engine control unit tensioning roller change interval
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Brake fluid change interval
after 3 years for the first time, then every 2 years
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.
Particle filter test interval
first time at 180.000 km, then every 30.000 km
Replace Diesel particulate filter on reaching the limit value of 70 g.