General data
General basic values
Compensation for valve play
Number of spark plugs/glow plugs required
Minimum engine oil pressure when idling
1,60
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,050
mm
Rework of the cylinder head is not allowed.
Minimum cylinder head height
Cooling system
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Fuel system
Fuel system in general
Mixture processing designation
Injection pump manufacturer
Injection nozzles manufacturer
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
up to 2002
In the fuse box to the left of the steering column
Diagnostic socket location
from 2003
In the fuse box to the left of the steering column
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Maximum lateral run-out of front axle brake disc
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Maximum lateral run-out of rear axle brake disc
Front axle brake lining thickness
with backing plate
17,80
mm
Rear axle brake lining thickness
with backing plate
16,90
mm
Front axle brake lining thickness wear limit
with backing plate
8,00
mm
Rear axle brake lining thickness wear limit
with backing plate
7,50
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Engine oil viscosity
ACEA A3/B4
0W-30, 0W-40, 5W-30, 5W-40, 5W-50, 10W-40, 10W-60, 15W-40
Engine oil viscosity
ACEA C3
SAE 0W-30|SAE 5W-30|SAE 0W-40|SAE 5W-40
Engine oil specification
with particle filter
ACEA C3
SAE 5W-30
Manual gearbox oil
Gearbox PK5, Gearbox PK6
2,40
litres
Manufacturer's specification 2,25 - 2,55 litres
Manual gearbox oil
Gearbox PA0, Gearbox PA6
2,70
litres
Manual gearbox oil specification
Gearbox PK5, Gearbox PK6
API GL5 SAE 75W-80
Manual gearbox oil specification
Gearbox PA0, Gearbox PA6
API GL5 SAE 75W-80
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
Air-conditioning compressor oil specification
Delphi compressor
PAG 488
Lighting
Front light sources
Low beam
with double headlamp
H7 12V 55W PX26d
Low beam
with single headlamp
H4 12V 60/55W P43t
High beam
with double headlamp
H1 12V 55W P14,5s
High beam
with single headlamp
H4 12V 60/55W P43t
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Rear direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Rear direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Change intervals
For service data
Engine control toothed belt change interval
every 120.000 km / 5 years
Engine control toothed belt test mode
not prescribed by the manufacturer
Accessory drive belt test interval
from 2003/07
every 40.000 km / 2 years
Accessory drive belt test interval
up to 2003/06
every 30.000 km / 2 years
Accessory drive belt change interval
every 120.000 km / 5 years
Air filter change interval
from 2003/07
every 80.000 km / 4 years
Air filter change interval
up to 2003/06
every 60.000 km / 4 years
Fuel filter change interval
from 2003/07
every 40.000 km
Fuel filter change interval
up to 2003/06
every 30.000 km
Brake fluid change interval
every 60.000 km / 2 years
Engine coolant change interval
every 120.000 km / 4 years
Engine oil and filter change interval
from 2003/07
every 40.000 km / 2 years
Engine oil and filter change interval
up to 2003/06
every 30.000 km / 2 years
Interior filter change interval
from 2003/07
every 40.000 km / 2 years
(If present)
Interior filter change interval
up to 2003/06
every 30.000 km / 2 years
(If present)
Air-conditioning system coolant replacement interval