General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
12°-/22°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
28°-/14°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Turbo/compressor maximum charge air pressure
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Injection pump manufacturer
Injection nozzles manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is located in the central panel under the ashtray.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4600 - 5000
1/min
from 60° C engine oil temperature 10 gas impulses
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
5,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
VW 506 00|VW 506 01|VW 507 00
Manual gearbox oil specification
5 gear 085
G 052 178 A2
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Brake fluid specification
Hydraulic gear shift fluid
Hydraulic transmission fluid specification
Air-conditioning system refrigerant
Clasonic compressor
550 - 600
Gram
Air-conditioning system refrigerant
Denso compressor
525 - 575
Gram
Air-conditioning system refrigerant
Sanden compressor
700 - 750
Gram
Refrigerant specification
Air-conditioning system oil
Clasonic compressor
150
cm³
Air-conditioning system oil
Air-conditioning system oil
Sanden compressor
120
cm³
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Clasonic compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H4 12V 60/55W P43t
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
with halogen headlamp
H4 12V 60/55W P43t
High beam
with xenon headlights
H3 12V 55W PK22s
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Front direction indicator
PY21W 12V 21W BAU15s yellow
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
from 2001
every 90.000 km
Engine control toothed belt change interval
up to 2000
every 60.000 km
Engine control toothed belt test mode
from 2001
not prescribed by the manufacturer
Engine control toothed belt test mode
up to 2000
every 15.000 km / once a year
Engine control unit tensioning roller change interval
from 2001
every 90.000 km
Engine control unit tensioning roller change interval
up to 2000
every 60.000 km
Accessory drive belt test interval
With automatic tennsion pulley
every 60.000 km
Accessory drive belt test interval
Air filter change interval
every 60.000 km / 6 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
during each service according to interval display
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval