General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,050
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4650 - 5050
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Engine oil specification
with particle filter
VW 507 00
Manual gearbox oil
Gearbox 0A4, New filling
1,90
litres
Manual gearbox oil
Gearbox 0A4, Amount to change
1,70
litres
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil
Direct gearbox 0AM
1,70
litres
Manual gearbox oil specification
Gearbox 0A4
G 060 726 A2
Original oil
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
Direct gearbox 0AM
G 052 171 A2
Original oil
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Sanden compressor
G 052 200 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d
Low beam
with bi-xenon
D2S 85V 35W P32d-2
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with xenon headlights
H21W 12V 21W BAY9s
Surround light
Glass socket 12V 6W W2,1x9,5d
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Internal light sources
Boot light
Festoon 12V 10W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
Engine control unit tensioning roller change interval
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Brake fluid change interval
Brake fluid change interval
from 2008
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
Tyre repair kit change interval
from 2008
Check tyre repair kit durability.
Particle filter test interval
first time at 150.000 km,, then every 30.000 km
Replace Diesel particulate filter on reaching the limit value of 60 g.
Extra work for xenon headlamp
up to 2007
every 60.000 km / 4 years
Extra work for xenon headlamp
from 2008
every 60.000 km / 2 years