General data
General basic values
Compensation for valve play
Number of spark plugs/glow plugs required
Compression pressure
7,00 - 15,00
bar
Difference max. 3 bar
Compression pressure
new engine
10,00 - 15,00
bar
Difference max. 3 bar
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Behind the fuse box cover.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Test speed for lambda sensor signal
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1ZE
25,00
mm
Front axle brake disc thickness
PR. - number 1ZF
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZE
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZF
19,00
mm
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1ZF
280,00
mm
Front axle brake disc diameter
PR. - number 1ZE
288,00
mm
Rear axle brake disc diameter
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 502 00
0W-30, 0W-40, 5W-30, 5W-40, 10W-40
Manual gearbox oil specification
5 gear 0AH
G 052 512 A2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
1K0 820 859 E
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 F
100 - 120
cm³
Air-conditioning system oil
1K0 820 859 M
130 - 150
cm³
Air-conditioning system oil
7H0 820 803 D
120 - 150
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Compressor Zexel
G 052 200 A2
Original oil
Lighting
Front light sources
Low beam
with single headlamp
H4 12V 60/55W P43t
Low beam
with double headlamp
H7 12V 55W PX26d
Low beam
with bi-xenon
D3S 85V 35W PK32d-5
High beam
with single headlamp
H4 12V 60/55W P43t
High beam
with double headlamp, without daytime running light
H1 12V 55W P14,5s
High beam
with double headlamp, with daytime running light
H15 12V 15/55 PGJ23t-1
High beam
with bi-xenon
D3S 85V 35W PK32d-5
Cornering light
with bi-xenon
H7 12V 55W PX26d
Daytime running light
with single headlamp
P21/5W 12V 21/5W BAY15d
Daytime running light
with double headlamp, with daytime running light
H15 12V 15/55 PGJ23t-1
Daytime running light
with bi-xenon
LED
Original part
Parking light
with single headlamp
P21/5W 12V 21/5W BAY15d
Parking light
with double headlamp
W5W 12V 5W W2,1x9,5d Longlife
Fog lamps
up to vehicle chassis no. 2K-5-060 000
H11 12V 55W PGJ19-2
Fog lamps
from vehicle chassis no. 2K-5-060 001
HB4 12V 51W P22d
Front direction indicator
with single headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with double headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with bi-xenon
PY21W 12V 21W BAU15s interference
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Tail light
Taillight/fog lamp
P21/4W 12V 21/4W BAZ15d
Rear fog lamp
Taillight/fog lamp
P21/4W 12V 21/4W BAZ15d
Internal light sources
Interior light
front
C10W 12V 10W SV8,5-8
Interior light
rear, Version 1
C5W 12V 5W SV8,5 (11x35)
Interior light
rear, Version 2
C10W 12V 10W SV8,5-8
Boot light
Version 1
C10W 12V 10W SV8,5-8
Boot light
Version 2
W5W 12V 5W W2,1x9,5d
Entry light
Version 1
W3W 12V 3W W2,1x9,5d
Entry light
Version 2
W5W 12V 5W W2,1x9,5d
Change intervals
For service data
Accessory drive belt test interval
every 30.000 km / 2 years
Air filter change interval
every 90.000 km / 6 years
Spark plug change interval
every 60.000 km / 4 years
Brake fluid change interval
up to 2013
after 3 years for the first time, then every 2 years
is part of the inspection service schedule
Brake fluid change interval
from 2014
after 3 years for the first time, then every 2 years
Interior filter change interval
every 60.000 km / 2 years