General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
10°+/45°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
38°-/3°-
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
7,50 - 14,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
1,00
bar
Test temperature 80° C
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,36 x 1632
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
System pressure
3,80 - 4,20
bar
at idle speed
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
In the plenum chamber under the cover of the supplementary relay board.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Maximum HC content at idling
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness
Internally ventilated brake discs
20,00
mm
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Internally ventilated brake discs
18,00
mm
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Front axle brake lining thickness
Rear axle brake lining thickness
Rear axle brake lining thickness
Front axle brake lining thickness wear limit
with backing plate
7,00
mm
Rear axle brake lining thickness wear limit
with disc brake, without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
Front axle brake disc diameter
Rear axle brake disc diameter
Rear axle brake disc diameter
Internally ventilated brake discs
269,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Wheel brake cylinder diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
Crankshaft sensor resistance
Injection valve resistance
General electrical system
Battery cold test current
300
Ampere
to DIN standard
Alternator charging current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 500 00
0W-40, 5W-30, 10W-40
Engine oil viscosity
VW 501 01
SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 5W-50|SAE 10W-40|SAE 10W-60|SAE 15W-40
Engine oil viscosity
VW 502 00
SAE 0W-30|SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 10W-40
Engine oil specification
VW 500 00|VW 501 01|VW 502 00
Manual gearbox oil specification
5 gear 012
G 052 911 A2
Original oil
Automatic gearbox oil
Gearbox 01K, New filling
7,00
litres
Automatic gearbox oil
Gearbox 01K, Amount to change
2,70
litres
Automatic gearbox oil specification
Gearbox 01K
G 052 162 A2
Original oil
Front axle differential oil
Front axle oil specification
Gearbox 01K
G 052 145 A1
Original oil
Power steering oil
with level regulation
2,50
litres
Power steering oil
without level control
1,00
litres
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Cooling fluid specification
Alternative possibility:
TL 774 F
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H1 12V 55W P14,5s
Low beam
with xenon headlights
D2S 85V 35W P32d-2
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
PY21W 12V 21W BAU15s yellow
Rear light sources
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
not prescribed by the manufacturer
Engine control toothed belt test mode
Accessory drive belt change interval
Air filter change interval
every 60.000 km / 2 years
Spark plug change interval
every 60.000 km / 3 years
Brake fluid change interval
Automatic gearbox oil change interval
every 60.000 km / 4 years
Engine oil and filter change interval
every 15.000 km / once a year
Interior filter change interval