General data
General basic values
Speed at maximum performance
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Turbo/compressor maximum charge air pressure
1,80 - 2,25
bar
at atmospheric pressure
Minimum engine oil pressure when idling
0,80
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 906
Accessory drive belt size
with air-conditioning
21,36 x 1660
Fuel system
Fuel system in general
Mixture processing designation
Distributor injection pump
Mixture processing manufacturer
Injection pump manufacturer
Diesel injection pressure
from 1999/08
220 - 230
bar
Diesel injection pressure
up to 1999/07
190 - 200
bar
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
from model year 2000
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Diagnostic socket location
up to model year 1999
Diagnostic socket is located behind a covering above the ashtray in the center console.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4800 - 5200
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness
Brake caliper FS III, PR. - number 1LQ
22,00
mm
Front axle brake disc thickness wear limit
Front axle brake disc thickness wear limit
Brake caliper FS III, PR. - number 1LQ
20,00
mm
Rear axle brake disc thickness
Rear axle brake disc thickness
Internally ventilated brake discs
22,00
mm
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Internally ventilated brake discs
20,00
mm
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
12,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LE
288,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LT
312,00
mm
Front axle brake disc diameter
Brake caliper FS III, PR. - number 1LQ
256,00
mm
Front axle brake disc diameter
Brake caliper FS III, PR. - number 1LS
280,00
mm
Rear axle brake disc diameter
Brake caliper C38, PR. - number 1KK
232,00
mm
Rear axle brake disc diameter
Brake caliper C38, PR. - number 1KF
256,00
mm
Rear axle brake disc diameter
Brake caliper C41
239,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Brake caliper C38
38,00
mm
Rear axle brake piston diameter
Brake caliper C41
41,00
mm
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
380
Ampere
to DIN standard
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 00
0W-30, 0W-40, 5W-30, 5W-40, 5W-50, 10W-40, 10W-60, 15W-40
Engine oil viscosity
VW 506 00
SAE 0W-30|SAE 5W-30
Manual gearbox oil specification
5 gear 02J
G 052 726 A2
Original oil
Automatic gearbox oil
Gearbox 01M, New filling
5,30
litres
Automatic gearbox oil
Gearbox 01M, Amount to change
3,00
litres
Automatic gearbox oil specification
Gearbox 01M
G 052 162 A2
Original oil
Front axle differential oil
Gearbox 01M
0,75
litres
Fill for life
Front axle oil specification
Gearbox 01M
API GL4 SAE 75W-90|API GL5 SAE 75W-90
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
up to 2000, with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
from 2001, with halogen headlamp
H1 12V 55W P14,5s
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
up to 2000, with halogen headlamp
H1 12V 55W P14,5s
High beam
up to 2000, with halogen headlamp, with fog lamps
H4 12V 60/55W P43t
High beam
from 2001, with halogen headlamp
H7 12V 55W PX26d
High beam
with xenon headlights
H7 12V 55W PX26d Longlife
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Fog lamps
up to 2000, with halogen headlamp
H4 12V 60/55W P43t
Fog lamps
up to 2000, with xenon headlights
H7 12V 55W PX26d
Fog lamps
from 2001
H7 12V 55W PX26d Longlife
Front direction indicator
with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with xenon headlights
PY21W 12V 21W BAU15s interference
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Rear direction indicator
from 2000
PY21W 12V 21W BAU15s yellow
Rear direction indicator
up to 1999
P21W 12V 21W BA15s
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
from 2000
every 90.000 km
including replacement of the tensioning roller
Engine control toothed belt change interval
from 2002
every 120.000 km
including replacement of the tensioning roller
Engine control toothed belt change interval
up to 1999
every 60.000 km
including replacement of the tensioning roller
Engine control toothed belt test mode
from 2000
not prescribed by the manufacturer
Engine control toothed belt test mode
up to 1999
every 15.000 km / once a year
Air filter change interval
Fuel filter change interval
Brake fluid change interval
Automatic gearbox oil change interval
Engine oil and filter change interval
during each oil service according to interval display
Battery emergency call system change interval
Interior filter change interval