General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
6°+/20°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
26°-/7°-
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
26,0 - 34,0
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,200
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
with additional alternator
21,36 x 2074
Accessory drive belt size
without air-conditioning system
21,36 x 1355
Accessory drive belt size
with air-conditioning
21,36 x 2236
Fuel system
Fuel system in general
Mixture processing designation
Distributor injection pump
Mixture processing manufacturer
Injection pump manufacturer
Static start of fuel supply
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
from 1996/01
The diagnostic socket is in the middle of central panel under the cover.
Diagnostic socket location
from 1998/09
The diagnostic socket is located under the steering wheel.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4700 - 4900
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1LE
24,00
mm
Front axle brake disc thickness
PR. - number 1LB
26,00
mm
Front axle brake disc thickness
PR. - number 1LU
24,00
mm
Front axle brake disc thickness
PR. - number 1LP
18,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LE
20,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LB
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LU
20,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LP
15,00
mm
Rear axle brake disc thickness
PR. - number 2E3
13,50
mm
Rear axle brake disc thickness
PR. - number 2E2
12,00
mm
Rear axle brake disc thickness wear limit
PR. - number 2E3
11,50
mm
Rear axle brake disc thickness wear limit
PR. - number 2E2
10,00
mm
Front axle brake lining thickness
Brake caliper FN3, PR. - number 1LB
12,50
mm
Front axle brake lining thickness
Brake caliper FNR, PR. - number 1LB
14,00
mm
Front axle brake lining thickness
PR. - number 1LE
13,00
mm
Front axle brake lining thickness
PR. - number 1LU
13,50
mm
Front axle brake lining thickness
PR. - number 1LP
13,50
mm
Rear axle brake lining thickness
PR. - number 2E3
13,50
mm
Rear axle brake lining thickness
without backing plate, PR. - number 2E2
11,50
mm
Front axle brake lining thickness wear limit
Brake caliper FN3, with backing plate, PR. - number 1LB
8,00
mm
Front axle brake lining thickness wear limit
Brake caliper FNR, with backing plate, PR. - number 1LB
7,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
PR. - number 2E3, with backing plate
8,50
mm
Rear axle brake lining thickness wear limit
without backing plate, PR. - number 2E2
2,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LB
300,00
mm
Front axle brake disc diameter
Brake caliper FNR, PR. - number 1LB
313,00
mm
Front axle brake disc diameter
PR. - number 1LE
280,00
mm
Front axle brake disc diameter
PR. - number 1LU
280,00
mm
Front axle brake disc diameter
PR. - number 1LP
282,00
mm
Rear axle brake disc diameter
PR. - number 2E3
294,00
mm
Rear axle brake disc diameter
PR. - number 2E2
280,00
mm
Front axle brake piston diameter
Front axle brake piston diameter
PR. - number 1LE
54,00
mm
Front axle brake piston diameter
PR. - number 1LP
54,00
mm
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 00
0W-30, 0W-40, 5W-30, 5W-40, 5W-50, 10W-40, 10W-60, 15W-40
Engine oil viscosity
VW 505 01
SAE 5W-30|SAE 5W-40
Engine oil viscosity
VW 506 00
SAE 0W-30|SAE 5W-30
Manual gearbox oil specification
Automatic gearbox oil specification
G 052 162 A2
Original oil
Front axle differential oil
with automatic gearbox, New filling
1,15
litres
Front axle oil specification
with automatic gearbox
SAE 75W-90
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Air-conditioning system refrigerant
with large wheelbase
1000 - 1050
Gram
Air-conditioning system refrigerant
With a long front section
700 - 750
Gram
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
Compressor -Sanden- SD7-H15
G 052 100 A2
Original oil
Air-conditioning compressor oil specification
Compressor -Sanden- SD7-V16
G 052 154 A2
Original oil
Lighting
Front light sources
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Rear light sources
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
Engine control toothed belt test mode
with automatic tensioning device
every 60.000 km
Engine control toothed belt test mode
with manual tensioning device
every 30.000 km
Engine control unit tensioning roller change interval
Injection pump toothed belt change interval
not prescribed by the manufacturer
Air filter change interval
every 60.000 km / 2 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Spark plug change interval
every 60.000 km / 4 years
Brake fluid change interval
Engine oil and filter change interval
every 10.000 km / once a year
Engine oil and filter change interval
Longlife
according to service display
Interior filter change interval
up to 1999
every 20.000 km / once a year
Interior filter change interval
from 2000
every 30.000 km / 2 years
Changing interval of rear passenger-compartment filter
up to 1999
every 20.000 km / once a year
Changing interval of rear passenger-compartment filter
from 2000
every 30.000 km / 2 years