General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
1. cylinder position
Opposite of the power-output end.
Compression pressure
new engine
25,00 - 31,00
bar
Compression pressure
19,00
bar
Difference max. 5 bar
Minimum engine oil pressure when idling
0,00
bar
Engine oil pressure can only be checked using the diagnostic tester.
Maximum deformation of cylinder head
0,010
mm
Rework (resurfacing) of the cylinder head is not allowed.
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Exhaust gas recirculation
Diagnostic socket location
The diagnostic socket is located on the driver's side in the footwell below the dashboard.
Minimum engine oil temperature at VET
Brake system
Brake dimensions
Front axle brake disc thickness
Brake caliper FS III
22,00
mm
Front axle brake disc thickness wear limit
Brake caliper FS III
19,00
mm
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake drum diameter
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
5,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,50
mm
Front axle brake disc diameter
Brake caliper FS III
256,00
mm
Rear axle brake disc diameter
with disc brake
232,00
mm
Front axle brake piston diameter
Brake caliper FS III
54,00
mm
Wheel brake cylinder diameter
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Manual gearbox oil
Amount to change
1,80
litres
Manual gearbox oil specification
G 052 512 A2
Original oil
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Denso compressor
70 - 90
cm³
Air-conditioning system oil
Delphi compressor
100 - 120
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Delphi compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with double headlamp, POLO (6R_)
H7 12V 55W PX26d
Low beam
with bi-xenon, POLO (6R_)
D3S 85V 35W PK32d-5
Low beam
with double headlamp, POLO (6C_)
H7 12V 55W PX26d
High beam
with double headlamp, POLO (6R_)
H7 12V 55W PX26d
High beam
with bi-xenon, POLO (6R_)
D3S 85V 35W PK32d-5
High beam
with double headlamp, POLO (6C_)
H7 12V 55W PX26d
Cornering light
with bi-xenon, POLO (6R_)
H7 12V 55W PX26d
Daytime running light
with halogen headlamp, POLO (6R_)
P21W 12V 21W BA15s
Daytime running light
with bi-xenon, POLO (6R_)
LED
Original part
Daytime running light
with halogen headlamp, POLO (6C_)
W21W 12V 21W W3x16d
Parking light
with halogen headlamp, POLO (6R_)
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with bi-xenon, POLO (6R_)
LED
Original part
Parking light
with halogen headlamp, POLO (6C_)
W5W 12V 5W W2,1x9,5d Longlife
Fog lamps
POLO (6R_)
H8 12V 35W PGJ19-1
Fog lamps
Cross, POLO (6R_)
HB4 12V 51W P22d
Fog lamps
POLO (6C_)
H8 12V 35W PGJ19-1
Front direction indicator
with halogen headlamp, POLO (6R_)
PY21W 12V 21W BAU15s
Front direction indicator
with bi-xenon, POLO (6R_)
PSY24W 12V 24W PG20/4
Front direction indicator
with halogen headlamp, POLO (6C_)
WY21W 12V 21W WX3x16d yellow
Rear light sources
Tail light
POLO (6R_)
W5W 12V 5W W2,1x9,5d
Tail light
POLO (6C_)
W16W 12V 16W W2,1x9,5d
License plate light
with LED technology
LED
Original part
Internal light sources
Interior light
front
C10W 12V 10W SV8,5-8
Interior light
With switchoff delay, front
W5W 12V 5W W2,1x9,5d
Interior light
rear
C5W 12V 5W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
Engine control unit tensioning roller change interval
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Brake fluid change interval
after 3 years for the first time, then every 2 years
Interior filter change interval
every 30.000 km / 2 years
Particle filter test interval
first time at 210.000 km,, then every 30.000 km
Extra work for panoramic sunroof
first in 60.000 km / 3 years, and then every 60.000 km / 2 years
Extra work for LED headlamps
first at 30.000 km / 2 years, then every 30.000 km / 1 years
Extra work with inspection service
first in 60.000 km / 3 years, and then every 60.000 km / 2 years