General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
16°-/25°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
28°-/19°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 1120
Accessory drive belt size
with air-conditioning
21,18 x 1548
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Diagnostic socket is located behind a covering above the ashtray in the center console.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4800 - 5300
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1LN
25,00
mm
Front axle brake disc thickness
PR. - number 1ZH
25,00
mm
Front axle brake disc thickness
PR. - number 1LE
25,00
mm
Front axle brake disc thickness
PR. - number 1ZE
25,00
mm
Front axle brake disc thickness
PR. - number 1ZD
25,00
mm
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate, PR. - number 1LN
14,00
mm
Front axle brake lining thickness
PR. - number 1ZH, without backing plate
14,00
mm
Front axle brake lining thickness
without backing plate, PR. - number 1LE
14,00
mm
Front axle brake lining thickness
without backing plate, PR. - number 1ZE
14,00
mm
Front axle brake lining thickness
without backing plate, PR. - number 1ZD
14,00
mm
Rear axle brake lining thickness
PR. - number 1KP, without backing plate
11,50
mm
Rear axle brake lining thickness
without backing plate, PR. - number 1KT
11,50
mm
Rear axle brake lining thickness
PR number 1KX, without backing plate
11,50
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1LN
288,00
mm
Front axle brake disc diameter
PR. - number 1ZH
288,00
mm
Front axle brake disc diameter
PR. - number 1LE
288,00
mm
Front axle brake disc diameter
PR. - number 1ZE
288,00
mm
Front axle brake disc diameter
PR. - number 1ZD
288,00
mm
Rear axle brake disc diameter
PR. - number 1KP
232,00
mm
Rear axle brake disc diameter
PR. - number 1KT
232,00
mm
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
Version 1
280
Ampere
to DIN standard
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Manual gearbox oil specification
Gearbox 02M
G 052 171 A2
Original oil
Automatic gearbox oil
5 gear 09A, New filling
7,00
litres
Automatic gearbox oil
5 gear 09A, Amount to change
2,50
litres
Automatic gearbox oil specification
G 052 990 A2
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automatic gearbox
1,00
litres
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H4 12V 60/55W P43t
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
with halogen headlamp
H4 12V 60/55W P43t
High beam
with xenon headlights
H7 12V 55W PX26d
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
H6W 12V 6W BAX9s
Front direction indicator
with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with xenon headlights
H21W 12V 21W BAY9s
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Internal light sources
Reading light
front
W5W 12V 5W W2,1x9,5d
Reading light
rear
C5W 12V 5W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
from 2004
every 120.000 km
Engine control toothed belt change interval
up to 2003
every 90.000 km
Engine control toothed belt test mode
from 2000
every 30.000 km / 2 years
Engine control toothed belt test mode
up to 1999
every 15.000 km / once a year
Engine control unit tensioning roller change interval
from 2004
every 240.000 km
Engine control unit tensioning roller change interval
up to 2003
every 90.000 km
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
every 15.000 km / once a year
Engine oil and filter change interval
Longlife
according to service display
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval