General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
11°-/25°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
40°-/10°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Minimum engine oil pressure when idling
0,55 - 0,85
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 906
Accessory drive belt size
with air-conditioning
21,36 x 1660
Fuel system
Fuel system in general
Mixture processing designation
Distributor injection pump
Mixture processing manufacturer
Injection pump manufacturer
Injection nozzles manufacturer
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Diagnostic socket is located behind a covering above the ashtray in the center console.
Idling speed with manual gearbox
Engine AQM
825 - 950
1/min
Idling speed with manual gearbox
Engine AGP
875 - 1000
1/min
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4950 - 5150
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1LR
22,00
mm
Front axle brake disc thickness
PR. - number 1LS
22,00
mm
Front axle brake disc thickness
PR. - number 1ZM
22,00
mm
Front axle brake disc thickness
PR. - number 1ZP
22,00
mm
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake drum diameter
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Rear axle brake drum diameter wear limit
Front axle brake lining thickness
PR. - number 1LR, without backing plate
14,00
mm
Front axle brake lining thickness
without backing plate, PR. - number 1LS
14,00
mm
Front axle brake lining thickness
without backing plate, PR. - number 1ZM
14,00
mm
Front axle brake lining thickness
without backing plate, PR. - number 1ZP
14,00
mm
Rear axle brake lining thickness
PR. - number 1KP, with disc brake, without backing plate
11,50
mm
Rear axle brake lining thickness
with disc brake, without backing plate, PR. - number 1KT
11,50
mm
Rear axle brake lining thickness
PR number 1KX, with disc brake, without backing plate
11,50
mm
Rear axle brake lining thickness
with drum brake, without backing plate, PR number 1KG
5,50
mm
Rear axle brake lining thickness
PR number 1KN, with drum brake, without backing plate
5,50
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
with disc brake, without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
with drum brake, without backing plate
2,50
mm
Front axle brake disc diameter
PR. - number 1LR
280,00
mm
Front axle brake disc diameter
PR. - number 1LS
280,00
mm
Front axle brake disc diameter
PR. - number 1ZM
280,00
mm
Front axle brake disc diameter
PR. - number 1ZP
280,00
mm
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Wheel brake cylinder diameter
Wheel brake cylinder diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
Version 1
280
Ampere
to DIN standard
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 00
SAE 0W-30|SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 5W-50|SAE 10W-40|SAE 10W-60|SAE 15W-40
Engine oil viscosity
VW 505 01
SAE 5W-30|SAE 5W-40
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Manual gearbox oil specification
G 052 726 A2
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H4 12V 60/55W P43t
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
with halogen headlamp
H4 12V 60/55W P43t
High beam
with xenon headlights
H7 12V 55W PX26d
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
H6W 12V 6W BAX9s
Front direction indicator
with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with xenon headlights
H21W 12V 21W BAY9s
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Internal light sources
Boot light
Version 1
W5W 12V 5W W2,1x9,5d
Boot light
Version 2
C5W 12V 5W SV8,5 (11x35)
Reading light
front
W5W 12V 5W W2,1x9,5d
Reading light
rear
C5W 12V 5W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
up to 2001
every 90.000 km
Engine control toothed belt change interval
from 2002
every 120.000 km
Engine control toothed belt change interval
from 2003
every 150.000 km
Engine control toothed belt test mode
from 2000
every 30.000 km / 2 years
Engine control toothed belt test mode
up to 1999
every 15.000 km / once a year
Toothed belt deflection pulley change interval
Model year 2002, With a spare part n° 038 109 244 H
once at 120.000 km
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
every 15.000 km / once a year
Engine oil and filter change interval
Longlife
according to service display
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval