General data
General basic values
Speed at maximum performance
Compensation for valve play
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,100
mm
Rework of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is located on the driver's side in the footwell below the dashboard.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1ZE
25,00
mm
Front axle brake disc thickness
PR. - number 1LJ
25,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZE
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LJ
22,00
mm
Rear axle brake disc thickness
PR. - number 1KD
12,00
mm
Rear axle brake disc thickness
PR. - number 1KZ
12,00
mm
Rear axle brake disc thickness wear limit
PR. - number 1KD
10,00
mm
Rear axle brake disc thickness wear limit
PR. - number 1KZ
10,00
mm
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1ZE
288,00
mm
Front axle brake disc diameter
PR. - number 1LJ
312,00
mm
Rear axle brake disc diameter
PR. - number 1KD
260,00
mm
Rear axle brake disc diameter
PR. - number 1KZ
286,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Gearbox 02Q
G 052 171 A2
Original oil
Manual gearbox oil specification
Direct gearbox 02E, Amount to change
G 052 182 A2
Original oil
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid specification
Clutch fluid specification
Clutch fluid specification
Alternative possibility:
DOT4
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Compressor Zexel
120 - 135
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning system oil
Denso compressor
80 - 100
cm³
Air-conditioning compressor oil specification
Compressor Zexel
G 052 200 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
up to 2010, with bi-xenon
D1S 85V 35W PK32d-2
Low beam
from 2011, with bi-xenon
D3S 85V 35W PK32d-5
High beam
with halogen headlamp
H7 12V 55W PX26d
High beam
up to 2010, with bi-xenon
D1S 85V 35W PK32d-2
High beam
from 2011, with bi-xenon
D3S 85V 35W PK32d-5
Cornering light
up to 2010, with bi-xenon
H8 12V 35W PGJ19-1
Daytime running light
from 2011, with halogen headlamp
W21W 12V 21W W3x16d
Daytime running light
from 2011, with bi-xenon
LED
Original part
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
up to 2010, with bi-xenon
W5W 12V 5W W2,1x9,5d blue
Parking light
from 2011, with bi-xenon
LED
Original part
Front direction indicator
up to 2010, with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
up to 2010, with bi-xenon
PY21W 12V 21W BAU15s interference
Front direction indicator
from 2011, with halogen headlamp
WY21W 12V 21W WX3x16d yellow
Front direction indicator
from 2011, with bi-xenon
PSY24W 12V 24W PG20/4
Surround light
Glass socket 12V 6W W2,1x9,5d
Rear light sources
Back-up lamp
up to 2010
P21W 12V 21W BA15s
Back-up lamp
from 2011
W16W 12V 16W W2,1x9,5d
Rear fog lamp
up to 2010
P21W 12V 21W BA15s
Rear fog lamp
from 2011
W16W 12V 16W W2,1x9,5d
License plate light
up to 2010
C5W 12V 5W SV8,5 (11x35)
License plate light
from 2011, Version 1
W5W 12V 5W W2,1x9,5d
License plate light
from 2011, Version 2
LED
Original part
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
up to 2009
every 180.000 km
Engine control toothed belt change interval
from 2010
every 210.000 km
Engine control unit tensioning roller change interval
up to 2009
every 360.000 km
Engine control unit tensioning roller change interval
from 2010
every 210.000 km
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Brake fluid change interval
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Interior filter change interval
every 60.000 km / 2 years
Particle filter test interval
up to 2009
first time at 150.000 km,, then every 30.000 km
Particle filter test interval
from 2010
first time at 180.000 km, then every 30.000 km
Extra work for xenon headlamp
up to 2010
every 60.000 km / 2 years
Extra work for xenon headlamp
from 2011
every 30.000 km / 2 years
Extra work for xenon headlamp
from 2014
first at 30.000 km / 2 years, then every 30.000 km / 1 years