General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
16°+/25°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
28°-/19°-
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Turbo/compressor maximum charge air pressure
1,70 - 2,25
bar
at atmospheric pressure
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 906
Accessory drive belt size
with air-conditioning
21,36 x 1660
Fuel system
Fuel system in general
Mixture processing designation
Distributor injection pump
Mixture processing manufacturer
Injection nozzles manufacturer
Dynamic start of fuel supply
0°00'±3°00'
- before TDC + after TDC
only using special tester
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4800 - 5200
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
Rear axle brake lining thickness
Front axle brake lining thickness wear limit
with backing plate
7,00
mm
Rear axle brake lining thickness wear limit
with backing plate
7,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
380
Ampere
to DIN standard
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 00
0W-30, 0W-40, 5W-30, 5W-40, 5W-50, 10W-40, 10W-60, 15W-40
Engine oil viscosity
VW 505 01
SAE 5W-30|SAE 5W-40
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Manual gearbox oil
with 5-speed gearbox, Gearbox 02J
2,00
litres
Manual gearbox oil specification
with 5-speed gearbox, Gearbox 02J
G 052 726 A2
Original oil
Automatic gearbox oil
Gearbox 01M, New filling
5,30
litres
Automatic gearbox oil
Gearbox 01M, Amount to change
3,00
litres
Automatic gearbox oil specification
Gearbox 01M
G 052 162 A2
Original oil
Front axle differential oil
Front axle oil specification
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automatic gearbox
1,00
litres
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H1 12V 55W P14,5s
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
with halogen headlamp
H1 12V 55W P14,5s
High beam
with xenon headlights
H7 12V 55W PX26d
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Front direction indicator
PY21W 12V 21W BAU15s yellow
Side direction indicator
in exterior rearview mirror
LED
Rear light sources
License plate light
W5W 12V 5W W2,1x9,5d Longlife
Internal light sources
Boot light
W5W 12V 5W W2,1x9,5d Longlife
Change intervals
For service data
Engine control toothed belt change interval
up to 2001
every 90.000 km
Engine control toothed belt change interval
from 2002
every 120.000 km
Engine control toothed belt change interval
from 2003
every 150.000 km
Engine control toothed belt test mode
from 2000
every 30.000 km
Engine control toothed belt test mode
up to 1999
every 30.000 km / once a year
Toothed belt deflection pulley change interval
Model year 2002, With a spare part n° 038 109 244 H
once at 120.000 km
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
according to service display
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.