General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Turbo/compressor maximum charge air pressure
Minimum engine oil pressure when idling
Maximum deformation of cylinder head
0,100
mm
Rework of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 780
Accessory drive belt size
with air-conditioning
21,18 x 1180
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Behind the fuse box cover.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
with backing plate
18,60
mm
Rear axle brake lining thickness
with backing plate, with disc brake
16,90
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
with disc brake, without backing plate
2,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
General electrical system
Battery capacity
Version 1
61
Ah
depending on equipment
Battery capacity
Version 2
72
Ah
depending on equipment
Battery cold test current
Battery cold test current
Alternator charging current
Alternator charging current
with optional equipment
120
Ampere
Alternator charging current
without air-conditioning system
70
Ampere
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
with fixed maintenance interval
VW 505 01
Engine oil specification
with flexible maintenance interval
VW 506 01|VW 507 00
Manual gearbox oil specification
Manual gearbox oil specification
Power steering oil specification
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
with halogen headlamp
H3 12V 55W PK22s
High beam
with xenon headlights
H7 12V 55W PX26d
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
PY21W 12V 21W BAU15s yellow
Side direction indicator
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
from 2003/08
every 120.000 km
Engine control toothed belt change interval
up to 2003/07
every 90.000 km
Engine control toothed belt test mode
at 90.000 km, then every 30.000 km
Engine control unit tensioning roller change interval
up to 2003/07
every 90.000 km
Engine control unit tensioning roller change interval
from 2003/08
every 240.000 km
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Spark plug change interval
every 60.000 km / 4 years
Brake fluid change interval
Engine oil and filter change interval
every 15.000 km / once a year
Engine oil and filter change interval
Longlife
every 30.000 km / 2 years
Battery emergency call system change interval
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval