General data
General basic values
Compensation for valve play
Inlet valve play
Cold engine
0,13 - 0,25
mm
Outlet valve play
Cold engine
0,33 - 0,45
mm
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Minimum engine oil pressure when idling
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
Alternator , with power steering, with air-conditioning
5PK1200
Accessory drive belt size
Alternator , with power steering
5PK1135
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Injection pump manufacturer
Injection nozzles manufacturer
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Behind the fuse box cover.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Minimum coolant temperature at AU
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Maximum lateral run-out of front axle brake disc
Rear axle brake drum diameter
Rear axle brake drum diameter
with increased useful load
228,30
mm
Rear axle brake drum diameter wear limit
Rear axle brake drum diameter wear limit
with increased useful load
229,50
mm
1. brake drum rear axle machining size
with increased useful load
230,00
mm
1. brake drum rear axle machining size
Standard chassis
204,40
mm
Front axle brake lining thickness
with backing plate
17,80
mm
Rear axle brake lining thickness
with ABS, Secondary lining
3,15
mm
Rear axle brake lining thickness
without ABS, Secondary lining
2,80
mm
Rear axle brake lining thickness
with increased useful load, with ABS, Secondary lining
4,80
mm
Rear axle brake lining thickness
with increased useful load, without ABS, Secondary lining
4,50
mm
Rear axle brake lining thickness
with ABS, Primary lining
4,60
mm
Rear axle brake lining thickness
without ABS, Primary lining
4,20
mm
Rear axle brake lining thickness
with increased useful load, with ABS, Primary lining
4,80
mm
Rear axle brake lining thickness
with increased useful load, without ABS, Primary lining
4,50
mm
Front axle brake lining thickness wear limit
with backing plate
7,50
mm
Rear axle brake lining thickness wear limit
with backing plate
2,00
mm
Front axle brake disc diameter
Front axle brake piston diameter
Consumables
Filling quantities and specifications
Engine oil viscosity
RN0720
SAE 5W-30|SAE 5W-40
Engine oil specification
without particle filter
RN0710
Engine oil specification
with particle filter
RN0720
Manual gearbox oil specification
Gearbox JB3
API GL5 SAE 75W-80
Automatic gearbox oil
Gearbox DP0, Amount to change
3,50
litres
Automatic gearbox oil
Gearbox DP0, New filling
6,00
litres
Automatic gearbox oil specification
Gearbox DP0
ATF Dexron III
Power steering oil specification
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
Lighting
Front light sources
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Side direction indicator
Yellow direction indicator lens
W5W 12V 5W W2,1x9,5d
Side direction indicator
White direction indicator lens
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Internal light sources
Interior light
Festoon 12V 7W SV8,5 (11x35)
Boot light
Festoon 12V 5W SV8,5 (11x41)
Change intervals
For service data
Engine control toothed belt change interval
every 120.000 km / 5 years
Engine control toothed belt change interval
up to 2005/03, under heavy service conditions
every 80.000 km / 5 years
Engine control toothed belt change interval
from 2005/04, under heavy service conditions
every 90.000 km / 5 years
Engine control unit tensioning roller change interval
every 120.000 km / 5 years
Engine control unit tensioning roller change interval
up to 2005/03, under heavy service conditions
every 80.000 km / 5 years
Engine control unit tensioning roller change interval
from 2005/04, under heavy service conditions
every 90.000 km / 5 years
Accessory drive belt change interval
every 120.000 km / 5 years
Accessory drive belt change interval
up to 2005/03, under heavy service conditions
every 80.000 km / 5 years
Accessory drive belt change interval
from 2005/04, under heavy service conditions
every 90.000 km / 5 years
Accessory drive belt tensioning roller change interval
every 120.000 km / 5 years
Accessory drive belt tensioning roller change interval
up to 2005/03, under heavy service conditions
every 80.000 km / 5 years
Accessory drive belt tensioning roller change interval
from 2005/04, under heavy service conditions
every 90.000 km / 5 years
Air filter change interval
up to 2004/12
every 60.000 km / 4 years
Air filter change interval
from 2005/01
every 30.000 km / 2 years
Air filter change interval
up to 2005/03, under heavy service conditions
every 20.000 km / once a year
Fuel filter change interval
up to 2004/12
every 60.000 km
Fuel filter change interval
from 2005/01
every 30.000 km
Fuel filter change interval
up to 2005/03, under heavy service conditions
every 20.000 km / once a year
Fuel filter change interval
from 2005/04, under heavy service conditions
every 15.000 km / once a year
Brake fluid change interval
every 120.000 km / 4 years
Engine coolant change interval
every 120.000 km / 4 years
Engine oil and filter change interval
every 30.000 km / 2 years
Engine oil and filter change interval
up to 2005/03, under heavy service conditions
every 10.000 km / once a year
Engine oil and filter change interval
from 2005/04, under heavy service conditions
every 15.000 km / once a year
Replace wireless remote control battery
up to 2004/12
every 2 years
Interior filter change interval
every 30.000 km / 2 years
Interior filter change interval
from 2005/04, under heavy service conditions
every 15.000 km / once a year