General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
20°-/50°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
47°-/17°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
9,00 - 14,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
1,50
bar
Test temperature 80° C
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
Ignition system
Ignition system values
Spark plugs/glow plugs NGK
Fuel system
Fuel system in general
Type of fuel
Alternative possibility:
OTTO 95 ROZ
Loss in power
Mixture processing designation
Mixture processing manufacturer
System pressure
with reduced pressure
3,20 - 3,80
bar
System pressure
without reduced pressure
3,80 - 4,20
bar
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Maximum HC content at idling
Petrol conditioning speed
Test speed for lambda sensor signal
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1LZ, Brake caliper C54
22,00
mm
Front axle brake disc thickness
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
25,00
mm
Front axle brake disc thickness
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
25,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LZ, Brake caliper C54
20,00
mm
Front axle brake disc thickness wear limit
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
23,00
mm
Front axle brake disc thickness wear limit
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
23,00
mm
Rear axle brake disc thickness
PR. - number 1KP, Brake caliper C38
12,00
mm
Rear axle brake disc thickness wear limit
PR. - number 1KP, Brake caliper C38
10,00
mm
Front axle brake lining thickness
PR. - number 1LZ, Brake caliper C54, with backing plate
19,30
mm
Front axle brake lining thickness
Brake caliper FN3, with backing plate, PR. - number 1LB, PR. - number 1LE
20,30
mm
Front axle brake lining thickness
Brake caliper FN3, with backing plate, PR. - number 1LF, PR. - number 1LT
20,30
mm
Rear axle brake lining thickness
with backing plate
16,00
mm
Front axle brake lining thickness wear limit
with backing plate
7,00
mm
Rear axle brake lining thickness wear limit
with backing plate
7,00
mm
Front axle brake disc diameter
PR. - number 1LZ, Brake caliper C54
280,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
288,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
312,00
mm
Rear axle brake disc diameter
PR. - number 1KP, Brake caliper C38
255,00
mm
Front axle brake piston diameter
PR. - number 1LZ, Brake caliper C54
54,00
mm
Front axle brake piston diameter
Brake caliper FN3, PR. - number 1LB, PR. - number 1LE
57,00
mm
Front axle brake piston diameter
Brake caliper FN3, PR. - number 1LF, PR. - number 1LT
57,00
mm
Rear axle brake piston diameter
PR. - number 1KP, Brake caliper C38
38,00
mm
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
Injection valve resistance
13,50 - 15,50
Ohm
at 20°C
General electrical system
Battery cold test current
380
Ampere
to DIN standard
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 500 00
0W-40, 5W-30, 10W-40
Engine oil viscosity
VW 501 01
SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 5W-50|SAE 10W-40|SAE 10W-60|SAE 15W-40
Engine oil viscosity
VW 502 00
SAE 0W-30|SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 10W-40
Engine oil specification
VW 500 00|VW 501 01|VW 502 00
Engine oil specification
Longlife
VW 503 01|VW 504 00
Manual gearbox oil specification
5 gear 01W
G 052 911 A2
Original oil
Manual gearbox oil specification
Gearbox 01X
G 052 911 A2
Original oil
Automatic gearbox oil
Multitronic 01J, New filling
7,50
litres
Automatic gearbox oil
Multitronic 01J, Amount to change
5,00
litres
Specified by manufacturer 4.50 - 5,00 litres
Automatic gearbox oil specification
Multitronic 01J
G 052 180 A2
Original oil
Front axle differential oil
Multitronic 01J
1,30
litres
Front axle oil specification
Multitronic 01J
G 052 190 A2
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
from 2004/01
110 - 130
cm³
Air-conditioning system oil
up to 2003/12
170 - 190
cm³
Air-conditioning compressor oil specification
G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
up to 2001/08, with xenon headlights
D2S 85V 35W P32d-2
Low beam
from 2001/09, with xenon headlights
D1S 85V 35W PK32d-2
Low beam
with bi-xenon
D1S 85V 35W PK32d-2
Low beam
S-Line model
D1S 85V 35W PK32d-2
High beam
H7 12V 55W PX26d Longlife
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
H6W 12V 6W BAX9s
Parking light
with bi-xenon
H6W 12V 6W BAX9s
Parking light
S-Line model
H6W 12V 6W BAX9s
Front direction indicator
Version 1
PY21W 12V 21W BAU15s yellow
Front direction indicator
Version 2
PY21W 12V 21W BAU15s interference
Side direction indicator
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Tail light
Taillight
R5W 12V 5W BA15s
Tail light
Taillight/brake light
P21/5W 12V 21/5W BAY15d
Internal light sources
Boot light
In tailgate
W5W 12V 5W W2,1x9,5d
Glove compartment light
With cooled glove compartment.
W3W 12V 3W W2,1x9,5d
Change intervals
For service data
Engine control toothed belt change interval
Engine control toothed belt test mode
not prescribed by the manufacturer
Air filter change interval
Spark plug change interval
every 60.000 km / 6 years
Brake fluid change interval
Automatic gearbox oil change interval
with Multitronic
every 60.000 km
Engine oil and filter change interval
during each service according to interval display
Battery emergency call system change interval
Interior filter change interval
every 30.000 km / 2 years