General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Minimum engine oil pressure when idling
0,80
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,34 x 950
Accessory drive belt size
with air-conditioning
21,18 x 1050
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is located on the driver's side in the footwell below the dashboard.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4800 - 5200
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Brake caliper FN3
25,00
mm
Front axle brake disc thickness wear limit
Brake caliper FN3
22,00
mm
Rear axle brake disc thickness
Brake caliper CII 41HR
12,00
mm
Rear axle brake disc thickness wear limit
Brake caliper CII 41HR
9,00
mm
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
12,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1ZE
288,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1ZP
288,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1LJ
312,00
mm
Front axle brake disc diameter
Brake caliper FN3, PR. - number 1ZD
312,00
mm
Rear axle brake disc diameter
Brake caliper CII 41HR, PR. - number 1KF
260,00
mm
Rear axle brake disc diameter
Brake caliper CII 41HR, PR. - number 1KJ
286,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Engine oil specification
with particle filter
VW 507 00
Manual gearbox oil specification
Gearbox 02Q
G 052 171 A2
Original oil
Rear axle differential oil
Rear axle oil specification
G 052 145 A1
Original oil
All-wheel drive clutch oil
All-wheel drive clutch oil
up to 2008/06, Amount to change
0,65
litres
All-wheel drive clutch oil
from 2008/07, Amount to change
0,70
litres
All-wheel clutch oil specification
G 055 175 A2
Original oil
Transfer case specification
G 052 145 A1
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
up to 2003/10, Compressor Denso 7SEU16
170 - 190
cm³
Air-conditioning system oil
from 2003/11, Compressor Zexel
110 - 130
cm³
Air-conditioning system oil
from 2003/11, Sanden compressor
100 - 120
cm³
Air-conditioning system oil
from 2003/11, Compressor Denso 7SEU17
130 - 150
cm³
Air-conditioning system oil
from 2007/06, Compressor Denso 6SEU14
80 - 100
cm³
Air-conditioning system oil
from 2007/08, Delphi compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Compressor Zexel
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Delphi compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
up to 2008/05, with xenon headlights
D2S 85V 35W P32d-2
Low beam
up to 2008/05, with bi-xenon
D1S 85V 35W PK32d-2
Low beam
from 2008/06, with bi-xenon
D3S 85V 35W PK32d-5
High beam
with halogen headlamp
H7 12V 55W PX26d Longlife
High beam
up to 2008/05, with xenon headlights
H7 12V 55W PX26d Longlife
High beam
up to 2008/05, with bi-xenon
D1S 85V 35W PK32d-2
High beam
from 2008/06, with bi-xenon
D3S 85V 35W PK32d-5
Daytime running light
up to 2008/05, with bi-xenon
P21W 12V 21W BA15s
Daytime running light
from 2008/06, with halogen headlamp
PS19W 12V 19W PG20/1
Daytime running light
from 2008/06, with bi-xenon
LED
Original part
Parking light
up to 2008/05, with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
up to 2008/05, with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Parking light
up to 2008/05, with bi-xenon
W5W 12V 5W W2,1x9,5d blue
Parking light
from 2008/06, with halogen headlamp
PS19W 12V 19W PG20/1
Parking light
from 2008/06, with bi-xenon
LED
Original part
Fog lamps
up to 2008/05
H7 12V 55W PX26d
Fog lamps
from 2008/06
H11 12V 55W PGJ19-2
Fog lamps
S-Line model
H11 12V 55W PGJ19-2
Front direction indicator
up to 2008/05
PY21W 12V 21W BAU15s yellow
Front direction indicator
from 2008/06
PSY24W 12V 24W PG20/4
Side direction indicator
up to 2008/05
WY5W 12V 5W W2,1x9,5d yellow
Side direction indicator
from 2008/06
LED
Original part
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Stop lamp
from 2008/06
W16W 12V 16W W2,1x9,5d
Stop lamp
up to 2008/05
P21W 12V 21W BA15s
Internal light sources
Interior light
front
C10W 12V 10W SV8,5-8
Interior light
rear
C5W 12V 5W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
up to 2006
every 120.000 km
Engine control toothed belt change interval
from 2007
every 150.000 km
Engine control toothed belt test mode
not prescribed by the manufacturer
Engine control unit tensioning roller change interval
up to 2006
every 240.000 km
Engine control unit tensioning roller change interval
from 2007
every 300.000 km
Air filter change interval
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
during each service according to interval display
All-wheel drive clutch oil change interval
Interior filter change interval
every 30.000 km / 2 years