General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
1. cylinder position
Opposite of the power-output end.
Compression pressure
26,00 - 34,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
Accessory drive belt size
Fuel system
Fuel system in general
Mixture processing designation
Distributor injection pump
Mixture processing manufacturer
Injection pump manufacturer
Injection nozzles manufacturer
Static start of fuel supply
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
from 1996/01
The diagnostic socket is in the middle of central panel under the cover.
Diagnostic socket location
from 1998/09
The diagnostic socket is located under the steering wheel.
Diagnostic socket location
up to 1995/12
The diagnostic socket is located on driver's side dashboard behind a cover.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4700 - 4900
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1LE
24,00
mm
Front axle brake disc thickness
PR. - number 1LA
16,00
mm
Front axle brake disc thickness
PR. - number 1LP
18,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LE
20,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LA
13,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LP
15,00
mm
Maximum lateral run-out of front axle brake disc
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Front axle brake lining thickness
PR. - number 1LE
13,00
mm
Front axle brake lining thickness
PR. - number 1LA
13,50
mm
Front axle brake lining thickness
PR. - number 1LP
13,50
mm
Rear axle brake lining thickness
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
Front axle brake disc diameter
PR. - number 1LE
280,00
mm
Front axle brake disc diameter
PR. - number 1LA
260,00
mm
Front axle brake disc diameter
PR. - number 1LP
282,00
mm
Front axle brake piston diameter
Wheel brake cylinder diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 00
SAE 0W-30|SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 5W-50|SAE 10W-40|SAE 10W-60|SAE 15W-40
Manual gearbox oil specification
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
without rear compartment air-conditioning system
950 - 1000
Gram
Air-conditioning system refrigerant
with large wheelbase, without rear compartment air-conditioning system
1000 - 1050
Gram
Air-conditioning system refrigerant
With a long front section, without rear compartment air-conditioning system
700 - 750
Gram
Air-conditioning system refrigerant
with rear compartment air-conditioning system
1350 - 1400
Gram
Air-conditioning system refrigerant
With a long front section, with rear compartment air-conditioning system
1100 - 1150
Gram
Air-conditioning system refrigerant
up to 1997/06, with large wheelbase, with rear compartment air-conditioning system
1400 - 1450
Gram
Air-conditioning system refrigerant
from 1997/07, with large wheelbase, with rear compartment air-conditioning system
1350 - 1400
Gram
Refrigerant specification
Air-conditioning system oil
without rear compartment air-conditioning system
135
cm³
Air-conditioning system oil
with rear compartment air-conditioning system
240
cm³
Air-conditioning compressor oil specification
Compressor -Sanden- SD7-H15
G 052 100 A2
Original oil
Air-conditioning compressor oil specification
Compressor -Sanden- SD7-V16
G 052 154 A2
Original oil
Lighting
Front light sources
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Rear light sources
Auxiliary stop light
on tail window
W5W 12V 5W W2,1x9,5d
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
Engine control toothed belt test mode
with automatic tensioning device
every 60.000 km
Engine control toothed belt test mode
with manual tensioning device
every 30.000 km
Air filter change interval
every 60.000 km / 2 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
every 10.000 km / once a year
Interior filter change interval
every 20.000 km / once a year
Changing interval of rear passenger-compartment filter
every 20.000 km / once a year