General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Minimum engine oil pressure when idling
0,80
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Left hand side below the dashboard.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
2300 - 5600
1/min
from 60° C engine oil temperature 10 gas impulses
Diesel conditioning gas injections
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1LT
25,00
mm
Brake caliper FN3
Front axle brake disc thickness
PR. - number 1LD
30,00
mm
Brake caliper FNR-G60
Front axle brake disc thickness
PR. - number 1LG
30,00
mm
Brake caliper FNR-G60
Front axle brake disc thickness
PR. - number 1LH
30,00
mm
Brake caliper FNR-G60
Front axle brake disc thickness
PR. - number 1ZL
30,00
mm
Brake caliper FNR-G60
Front axle brake disc thickness wear limit
PR. - number 1LT
23,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LD
28,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LG
28,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LH
28,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZL
28,00
mm
Rear axle brake disc thickness
PR. - number 1KD
12,00
mm
Brake caliper C41
Rear axle brake disc thickness
PR. - number 2ED
12,00
mm
Brake caliper C41
Rear axle brake disc thickness
PR. - number 1KW
22,00
mm
Brake caliper C43
Rear axle brake disc thickness
PR. - number 2EE
22,00
mm
Brake caliper C43
Rear axle brake disc thickness wear limit
PR. - number 1KD
10,00
mm
Rear axle brake disc thickness wear limit
PR. - number 2ED
10,00
mm
Rear axle brake disc thickness wear limit
PR. - number 1KW
20,00
mm
Rear axle brake disc thickness wear limit
PR. - number 2EE
20,00
mm
Front axle brake lining thickness
Brake caliper FN3, with backing plate
19,50
mm
Front axle brake lining thickness
Brake caliper FNR-G60, with backing plate
20,24
mm
Rear axle brake lining thickness
Brake caliper C41, with backing plate
16,90
mm
Rear axle brake lining thickness
Brake caliper C43, with backing plate
17,46
mm
Front axle brake lining thickness wear limit
Brake caliper FN3, without backing plate
3,00
mm
Front axle brake lining thickness wear limit
Brake caliper FNR-G60, without backing plate
4,00
mm
Rear axle brake lining thickness wear limit
without backing plate
3,00
mm
Front axle brake disc diameter
PR. - number 1LT
314,00
mm
Front axle brake disc diameter
PR. - number 1LD
321,00
mm
Front axle brake disc diameter
PR. - number 1LG
321,00
mm
Front axle brake disc diameter
PR. - number 1LH
347,00
mm
Front axle brake disc diameter
PR. - number 1ZL
347,00
mm
Rear axle brake disc diameter
PR. - number 1KD
302,00
mm
Rear axle brake disc diameter
PR. - number 2ED
302,00
mm
Rear axle brake disc diameter
PR. - number 1KW
330,00
mm
Rear axle brake disc diameter
PR. - number 2EE
330,00
mm
Front axle brake piston diameter
Brake caliper FN3
57,00
mm
Front axle brake piston diameter
Brake caliper FNR-G60
60,00
mm
Rear axle brake piston diameter
Brake caliper C41
41,00
mm
Rear axle brake piston diameter
Brake caliper C43
41,00
mm
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Manual gearbox oil specification
Gearbox 01X
G 052 911 A2
Original oil
Automatic gearbox oil
Gearbox 0AN (Multitronic), New filling
7,50
litres
Automatic gearbox oil
Gearbox 0AN (Multitronic), Amount to change
5,00
litres
Automatic gearbox oil specification
Gearbox 0AN (Multitronic)
G 052 180 A2
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
TL 774 G
Original anti-freeze agent
Brake fluid when changing
with automatic gearbox
1,00
litres
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid specification
B 000 750 M3
Original brake fluid
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
up to 2008, with bi-xenon
D2S 85V 35W P32d-2
Low beam
from 2009, with bi-xenon
D3S 85V 35W PK32d-5
High beam
up to 2008, with halogen headlamp
H1 12V 55W P14,5s
High beam
from 2009, with halogen headlamp
H15 12V 15/55 PGJ23t-1
High beam
up to 2008, with bi-xenon
D2S 85V 35W P32d-2
High beam
from 2009, with bi-xenon
D3S 85V 35W PK32d-5
High beam
from 2009, Full-beam spotlight, with bi-xenon
H7 12V 55W PX26d
Cornering light
from 2009, with bi-xenon, with cornering light
H8 12V 35W PGJ19-1
Daytime running light
from 2009, with halogen headlamp
H15 12V 15/55 PGJ23t-1
Original part
Daytime running light
up to 2008, with bi-xenon
P21W 12V 21W BA15s
Daytime running light
from 2009, with bi-xenon
LED
Original part
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
up to 2008, with bi-xenon
W5W 12V 5W W2,1x9,5d blue
Parking light
from 2009, with bi-xenon
LED
Original part
Fog lamps
up to 2008
H7 12V 55W PX26d Longlife
Fog lamps
from 2009
H11 12V 55W PGJ19-2
Front direction indicator
with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with bi-xenon
PY21W 12V 21W BAU15s interference
Side direction indicator
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Tail light
Taillight with bulbs
P21W 12V 21W BA15s
Tail light
Tail light with light-emitting diodes
LED
Original part
Stop lamp
Taillight with bulbs
P21W 12V 21W BA15s
Stop lamp
Tail light with light-emitting diodes
LED
Original part
Back-up lamp
up to 2008
P21W 12V 21W BA15s
Back-up lamp
from 2009
W16W 12V 16W W2,1x9,5d
Rear fog lamp
Taillight with bulbs
P21W 12V 21W BA15s
Rear fog lamp
Tail light with light-emitting diodes
H21W 12V 21W BAY9s
Internal light sources
Change intervals
For service data
Engine control toothed belt change interval
up to 2009
every 180.000 km
Engine control toothed belt change interval
from 2010
every 210.000 km
Air filter change interval
Fuel filter change interval
Brake fluid change interval
after 3 years for the first time, then every 2 years
Automatic gearbox oil change interval
Gearbox 0AN (Multitronic)
every 60.000 km
Interior filter change interval
every 30.000 km / 2 years
Ash saturation level check interval
first time at 180.000 km, then every 30.000 km
Replace Diesel particulate filter on reaching the limit value of 60 g.