General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
5°-/32°+
- before TDC+ after TDC/- before BDC+ after BDC
The second inlet valve opens 4° after TDC/ closes 32° after BDC
Outlet valve opens/closes in degrees of crank angle
56°-/5°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
23,00 - 28,00
bar
Difference max. 3 bar
Turbo/compressor maximum charge air pressure
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Distributor injection pump
Mixture processing manufacturer
Injection pump manufacturer
Injection nozzles manufacturer
Static start of fuel supply
Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is located on the driver's side in the footwell at the A column.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4160 - 4240
1/min
from 60° C engine oil temperature 10 gas impulses
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate, LT 28
13,00
mm
Front axle brake lining thickness
without backing plate, LT 35
13,00
mm
Front axle brake lining thickness
without backing plate, LT 46
13,50
mm
Rear axle brake lining thickness
without backing plate, LT 28
11,00
mm
Rear axle brake lining thickness
without backing plate, LT 35
12,00
mm
Rear axle brake lining thickness
without backing plate, LT 46
13,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Rear axle brake disc diameter
Rear axle brake disc diameter
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 00
0W-30, 0W-40, 5W-30, 5W-40, 5W-50, 10W-40, 10W-60, 15W-40
Engine oil viscosity
VW 505 01
SAE 5W-30|SAE 5W-40
Manual gearbox oil
5 gear 000.1, with auxiliary drive
2,60
litres
Manual gearbox oil specification
Rear axle differential oil
Rear axle differential oil
with twin wheels
1,80
litres
Rear axle oil specification
G 052 145 A1
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Compressor -Sanden- SD7-V16
135
cm³
Air-conditioning compressor oil specification
Compressor -Sanden- SD7-V16
G 052 154 A2
Original oil
Lighting
Front light sources
High beam
with fog lamps
H4 12V 60/55W P43t
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Side direction indicator
Version 1
P21W 12V 21W BA15s
Side direction indicator
Version 2
W5W 12V 5W W2,1x9,5d
Rear light sources
Internal light sources
Interior light
up to vehicle chassis no. 2D-1-021 000, rear
C21W 12V 21W SV8,5 (15,5x41)
Interior light
from vehicle chassis no. 2D-1-021 001, rear
C18W 12V 18W SV8,5 (15,5x41)
Interior light
front
C10W 12V 10W SV8,5-8
Change intervals
For service data
Air filter change interval
every 90.000 km / 3 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 22.500 km
Brake fluid change interval
Transmission oil change interval
Rear axle differential oil change interval
Engine oil and filter change interval
every 22.500 km / once a year
Interior filter change interval