General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,34 x 950
Accessory drive belt size
with air-conditioning
21,18 x 1050
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Exhaust gas recirculation
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4800 - 5200
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1ZF
22,00
mm
Front axle brake disc thickness
PR. - number 1ZE
25,00
mm
Front axle brake disc thickness
PR. - number 1ZP
25,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZF
19,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZE
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZP
22,00
mm
Rear axle brake disc thickness
PR. - number 1KD
10,00
mm
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1ZF
280,00
mm
Front axle brake disc diameter
PR. - number 1ZE
288,00
mm
Front axle brake disc diameter
PR. - number 1ZP
288,00
mm
Rear axle brake disc diameter
PR. - number 1KD
253,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
330
Ampere
to DIN standard
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Engine oil specification
with particle filter
VW 507 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Gearbox 02Q
G 052 171 A2
Original oil
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid specification
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with bi-xenon
D1S 85V 35W PK32d-2
Low beam
with halogen headlamp
H7 12V 55W PX26d
High beam
up to vehicle chassis no. 1K-9-899 999, with halogen headlamp
H7 12V 55W PX26d
High beam
from vehicle chassis no. 1K-9-900 001, with halogen headlamp
H15 12V 15/55 PGJ23t-1
High beam
with bi-xenon
D1S 85V 35W PK32d-2
Cornering light
up to vehicle chassis no. 1K-9-899 999, with bi-xenon
H8 12V 35W PGJ19-1
Daytime running light
from vehicle chassis no. 1K-9-900 001, with halogen headlamp
H15 12V 15/55 PGJ23t-1
Daytime running light
from vehicle chassis no. 1K-9-900 001, with bi-xenon
W21/5W 12V 21/5W W3x16q
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
up to vehicle chassis no. 1K-9-899 999, with bi-xenon
W5W 12V 5W W2,1x9,5d blue
Parking light
from vehicle chassis no. 1K-9-900 001, with bi-xenon
W21/5W 12V 21/5W W3x16q
Front direction indicator
up to vehicle chassis no. 1K-9-899 999, with halogen headlamp
P21W 12V 21W BA15s
Front direction indicator
from vehicle chassis no. 1K-9-900 001, with halogen headlamp
PY21W 12V 21W BAU15s yellow
Front direction indicator
with bi-xenon
H21W 12V 21W BAY9s
Rear light sources
License plate light
up to vehicle chassis no. 1K-9-899 999
C5W 12V 5W SV8,5 (11x35)
License plate light
from vehicle chassis no. 1K-9-900 001
W5W 12V 5W W2,1x9,5d
Internal light sources
Interior light
Festoon 12V 10W SV8,5 (11x35)
Boot light
Festoon 12V 10W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
from 2007, Engine BKD
every 150.000 km
Engine control toothed belt change interval
up to 2006, Engine BKD
every 120.000 km
Engine control toothed belt change interval
up to 2009, Engine CBDB
every 180.000 km
Engine control toothed belt change interval
from 2010, Engine CBDB
every 210.000 km
Engine control toothed belt change interval
Engine CFHC
every 210.000 km
Engine control toothed belt test mode
not prescribed by the manufacturer
Engine control unit tensioning roller change interval
from 2007, Engine BKD
every 300.000 km
Engine control unit tensioning roller change interval
up to 2006, Engine BKD
every 240.000 km
Engine control unit tensioning roller change interval
up to 2009, Engine CBDB
every 360.000 km
Engine control unit tensioning roller change interval
from 2010, Engine CBDB
every 210.000 km
Engine control unit tensioning roller change interval
Engine CFHC
every 210.000 km
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Fuel filter drain interval
with bio-diesel
every 15.000 km
Brake fluid change interval
Brake fluid change interval
from 2008
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
up to 2007
every 4 years
(If present)
Tyre repair kit change interval
from 2008
Check tyre repair kit durability.
Particle filter test interval
up to 2009
first time at 150.000 km,, then every 30.000 km
Particle filter test interval
from 2010
first time at 180.000 km, then every 30.000 km
Extra work for xenon headlamp
up to 2007
every 60.000 km / 4 years
Extra work for xenon headlamp
from 2008
every 60.000 km / 2 years
Extra work for xenon headlamp
from 2013
every 30.000 km / 2 years