General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
1. cylinder position
Opposite of the power-output end.
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Turbo/compressor maximum charge air pressure
Minimum engine oil pressure when idling
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 1120
Accessory drive belt size
with air-conditioning
21,18 x 1195
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Version 1
In compartment below the steering column
Diagnostic socket location
Version 2
In compartment below the steering column
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4600 - 5000
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
with backing plate
19,50
mm
Rear axle brake lining thickness
with backing plate
17,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake disc diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Crankshaft sensor resistance
450 - 550
Ohm
Speed encoder
General electrical system
Battery capacity
Version 1
61
Ah
depending on equipment
Battery capacity
Version 2
72
Ah
depending on equipment
Battery capacity
Version 3
80
Ah
depending on equipment
Battery cold test current
Battery cold test current
Version 2, Version 3
380
Ampere
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 505 01
SAE 5W-30|SAE 5W-40
Engine oil specification
with fixed maintenance interval
VW 505 01
Engine oil specification
with flexible maintenance interval
VW 506 01|VW 507 00
Manual gearbox oil
Gearbox 02M, Gearbox 02Y
2,60
litres
Manual gearbox oil specification
Gearbox 02M, Gearbox 02Y
G 052 171 A2
Rear axle differential oil
Rear axle oil specification
All-wheel drive clutch oil
Amount to change, Haldex
0,25
litres
All-wheel drive clutch oil
New filling, Haldex
0,42
litres
All-wheel clutch oil specification
G 052 175 A1
Original oil
Power steering oil
0,80
litres
Manufacturer's specification 0,7 - 0,9 litres
Power steering oil specification
G 002 000 A2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Clutch fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H4 12V 60/55W P43t
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
with halogen headlamp
H4 12V 60/55W P43t
High beam
with xenon headlights
H1 12V 55W P14,5s
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
PY21W 12V 21W BAU15s yellow
Side direction indicator
WY5W 12V 5W W2,1x9,5d yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Auxiliary stop light
up to 2000
W2,3W 12V 2,3W W2x4,6d
Internal light sources
Interior light
rear
W5W 12V 5W W2,1x9,5d
Interior light
front
C10W 12V 10W SV8,5-8
Change intervals
For service data
Engine control toothed belt change interval
from 2003/08
every 120.000 km
Engine control toothed belt change interval
up to 2003/07
every 90.000 km
Engine control toothed belt test mode
not prescribed by the manufacturer
Engine control unit tensioning roller change interval
from 2003/08
every 240.000 km
Engine control unit tensioning roller change interval
up to 2003/07
every 90.000 km
Accessory drive belt test interval
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Engine oil and filter change interval
every 15.000 km / once a year
Engine oil and filter change interval
Longlife
every 30.000 km / 2 years
All-wheel drive clutch oil change interval
All-wheel drive clutch oil filter change interval
every 100.000 km / 4 years
Battery emergency call system change interval
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval