General data
General basic values
Compensation for valve play
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Compression pressure
new engine
25,00 - 31,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,100
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
behind trim below steering column
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 1ZF
22,00
mm
Front axle brake disc thickness
PR. - number 1ZE
25,00
mm
Front axle brake disc thickness
PR. - number 1LJ
25,00
mm
Front axle brake disc thickness
PR. - number 1ZA
25,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZF
19,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZE
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1LJ
22,00
mm
Front axle brake disc thickness wear limit
PR. - number 1ZA
22,00
mm
Rear axle brake disc thickness
PR. - number 1KD
10,00
mm
Rear axle brake disc thickness
PR. - number 1KJ
12,00
mm
Rear axle brake disc thickness
PR. - number 1KZ
12,00
mm
Rear axle brake disc thickness
PR. - number 1KF
12,00
mm
Rear axle brake disc thickness
PR. - number 1KS
10,00
mm
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
PR. - number 1KJ
10,00
mm
Rear axle brake disc thickness wear limit
PR. - number 1KZ
10,00
mm
Rear axle brake disc thickness wear limit
PR. - number 1KF
10,00
mm
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
12,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1ZF
280,00
mm
Front axle brake disc diameter
PR. - number 1ZE
288,00
mm
Front axle brake disc diameter
PR. - number 1LJ
312,00
mm
Front axle brake disc diameter
PR. - number 1ZA
312,00
mm
Rear axle brake disc diameter
PR. - number 1KD
255,00
mm
Rear axle brake disc diameter
PR. - number 1KJ
286,00
mm
Rear axle brake disc diameter
PR. - number 1KZ
286,00
mm
Rear axle brake disc diameter
PR. - number 1KF
260,00
mm
Rear axle brake disc diameter
PR. - number 1KS
272,00
mm
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Manual gearbox oil
6 gear DSG 02E, New filling
7,20
litres
Manual gearbox oil
6 gear DSG 02E, Amount to change
5,50
litres
Manual gearbox oil specification
6 gear DSG 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
6 gear 02Q
G 052 171 A2
Original oil
Cooling fluid specification
Cooling fluid specification
up to 2007, Alternative possibility:
TL 774 G
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Denso compressor
130 - 150
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning system oil
Compressor Zexel
105 - 135
cm³
Air-conditioning system oil
Delphi compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Compressor Zexel
G 052 200 A2
Original oil
Air-conditioning compressor oil specification
Delphi compressor
G 052 154 A2|G 052 300 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d Longlife
Low beam
with bi-xenon
D1S 85V 35W PK32d-2
High beam
with halogen headlamp
H1 12V 55W P14,5s
High beam
with bi-xenon, with daytime running light
D1S 85V 35W PK32d-2
High beam
with bi-xenon, without daytime running light
H1 12V 55W P14,5s
Daytime running light
with bi-xenon, with daytime running light
P21W 12V 21W BA15s
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Fog lamps
up to vehicle chassis no. 5P-9-053 200
H3 12V 55W PK22s
Fog lamps
from vehicle chassis no. 5P-9-500 000
HB4 12V 51W P22d
Front direction indicator
PY21W 12V 21W BAU15s yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Tail light
Taillight/brake light
P21W 12V 21W BA15s
Tail light
Taillight
W5W 12V 5W W2,1x9,5d
Stop lamp
Taillight/brake light
P21W 12V 21W BA15s
Internal light sources
Interior light
front
C10W 12V 10W SV8,5-8
Interior light
rear
C5W 12V 5W SV8,5 (11x35)
Change intervals
For service data
Engine control toothed belt change interval
Engine control unit tensioning roller change interval
Accessory drive belt test interval
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
from 2008
after 3 years for the first time, then every 2 years
Brake fluid change interval
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
up to 2010
every 4 years
(If present)
Particle filter test interval
first time at 150.000 km,, then every 30.000 km