General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
12°-/52°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
52°-/12°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
12,00 - 15,00
bar
Difference max. 1,5 bar
Minimum engine oil pressure when idling
1,50
bar
Test temperature 90° C - 110° C
Maximum deformation of cylinder head
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
Accessory drive belt size
Power steering secondary belt
4PK611
Accessory drive belt size
with air-conditioning
4PK850
Ignition system
Ignition system values
Ignition time
-9°00'±5°00'
- before TDC + after TDC
Spark plugs/glow plugs BOSCH
Spark plugs/glow plugs CHAMPION
Spark plugs/glow plugs BERU
Spark plugs/glow plugs NGK
Secondary resistance ignition coil
Initial coil primary resistor
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is located on the driver's side in the footwell below the dashboard.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
Ignition time
-9°00'±5°00'
- before TDC + after TDC
CO content at increased idling
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Maximum lateral run-out of front axle brake disc
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Air gap of the crankshaft sensor in mm
Crankshaft sensor resistance
Injection valve resistance
Wheel speed resistance sensor
General electrical system
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
ACEA A3/B3
0W-40, 5W-30, 5W-40, 10W-40, 10W-60, 15W-40
Manual gearbox oil specification
Automatic gearbox oil specification
Power steering oil specification
Cooling fluid specification
Ethylene glycol based antifreeze
Brake fluid when changing
Brake fluid specification
Clutch fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
Lighting
Front light sources
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Front direction indicator
from 2002/08
PY21W 12V 21W BAU15s yellow
Side direction indicator
from 2002/08
WY5W 12V 5W W2,1x9,5d yellow
Side direction indicator
up to 2002/07
W5W 12V 5W W2,1x9,5d
Rear light sources
Rear direction indicator
up to 2002/07
PY21W 12V 21W BAU15s yellow
Back-up lamp
from 2002/08
W16W 12V 16W W2,1x9,5d
Back-up lamp
up to 2002/07
P21W 12V 21W BA15s
Internal light sources
Interior light
Version 1
C5W 12V 5W SV8,5 (11x35)
Interior light
Version 2
C10W 12V 10W SV8,5-8
Change intervals
For service data
Engine control toothed belt change interval
every 90.000 km / 6 years
Engine control toothed belt test mode
every 60.000 km / 4 years
Accessory drive belt change interval
every 60.000 km / 4 years
Air filter change interval
every 30.000 km / 2 years
Fuel filter change interval
every 60.000 km / 4 years
Spark plug change interval
every 45.000 km / 3 years
Brake fluid change interval
up to 2001
every 30.000 km / 2 years
Brake fluid change interval
Engine coolant change interval
every 45.000 km / 3 years
Transmission oil change interval
up to 2001
every 30.000 km / 2 years
Automatic gearbox oil change interval
every 90.000 km / 6 years
Engine oil and filter change interval
every 15.000 km / once a year
Interior filter change interval
every 30.000 km / 2 years
Clutch fluid change interval
every 30.000 km / 2 years